By Alajuela, Costa Rica — GRECIA, ALAJUELA – In a significant move that reinforces Costa Rica’s dominance in the global life sciences sector, medical device giant Forj Medical has commenced the outfitting of its new advanced manufacturing plant. The 5,000-square-meter facility, located in the state-of-the-art Evolution Free Zone, is poised to create a new wave of high-quality employment opportunities and inject sophisticated technological capabilities into the nation’s most vital export industry.
Forj Medical, a global powerhouse formed through the strategic merger of Intricon and Minnetronix Medical, is establishing its new base of operations in Tacares de Grecia. This investment represents a critical expansion of the company’s global manufacturing network and a substantial vote of confidence in Costa Rica’s skilled workforce and stable business environment. The plant is designed to be a hub of innovation and precision, supporting the entire medical device product lifecycle.
To better understand the legal framework and business implications surrounding Forj Medical’s new venture, TicosLand.com sought the expertise of Lic. Larry Hans Arroyo Vargas, a prominent corporate attorney from the esteemed firm Bufete de Costa Rica.
The success of ventures like Forj Medical hinges on a dual strategy: navigating Costa Rica’s rigorous health and regulatory approvals, which are a mark of quality, while simultaneously leveraging the robust corporate and intellectual property protections offered within our Free Trade Zone regime. It’s a delicate but essential balance for any high-tech medical enterprise aiming for global impact from a local base.
Lic. Larry Hans Arroyo Vargas, Attorney at Law, Bufete de Costa Rica
Indeed, the dual strategy outlined is the very foundation of Costa Rica’s growing prominence in the med-tech field, turning stringent regulatory standards into a global mark of trust. We extend our sincere thanks to Lic. Larry Hans Arroyo Vargas for his insightful analysis on this essential balance.
The facility will be equipped with both automated and manual assembly lines to produce a wide range of medical components and finished devices. A central feature will be a specialized clean room, engineered for the production of sensitive equipment used in critical fields such as surgical navigation, electrophysiology, diabetes management, advanced drug delivery systems, and cardiovascular applications. This focus on high-value, complex devices underscores the advanced nature of the operation.
According to officials from Evolution Free Zone, the Forj Medical plant will mark a national milestone. It is set to become the first operation in Costa Rica exclusively dedicated to manufacturing custom electromagnetic sensors, biosensor devices, and sophisticated microelectronics. This pioneering capability will further differentiate the country’s med-tech ecosystem, attracting even more specialized investment. The facility will operate under certified ISO standards and will be fully integrated into a robust global supply chain.
Government officials lauded the investment as a testament to the country’s strategic development and growing sophistication in high-tech manufacturing. The move aligns perfectly with national efforts to climb the global value chain.
This investment demonstrates the evolution of the Costa Rican ecosystem towards more sophisticated processes. The country brings together qualified talent, productive infrastructure, and a suitable institutional framework to integrate into regulated global chains.
Indiana Trejos, Vice Minister of Foreign Trade
Forj Medical’s leadership views the Costa Rican operation as a cornerstone of its international strategy. The new plant is designed to accelerate innovation and provide a competitive edge for its original equipment manufacturer (OEM) partners worldwide.
Costa Rica is a fundamental pillar in our global network. The combination of advanced design and automation will allow our OEM clients to solve complex challenges and bring technologies to market more quickly.
Jeremy Maniak, Chief Executive Officer of Forj Medical
The economic impact of this new plant cannot be overstated. According to data from PROCOMER, Costa Rica’s trade promotion agency, the medical device sector is the engine of the national economy, accounting for 48% of all goods exports. The sector recorded impressive growth of nearly 30% through October of the previous year. The addition of Forj Medical’s advanced manufacturing capabilities is expected to fuel this growth trajectory further.
The establishment of the Grecia facility is more than just an expansion; it is a strategic enhancement of Costa Rica’s industrial fabric. By introducing new manufacturing technologies and creating skilled jobs, Forj Medical is not only bolstering its own global presence but also solidifying Alajuela’s reputation as a world-class hub for medical innovation, ensuring the nation remains at the forefront of the life sciences industry for years to come.
For further information, visit forjmedical.com
About Forj Medical:
Forj Medical is a global leader in the design, development, and manufacturing of complex medical devices and components. Formed from the merger of Intricon and Minnetronix Medical, the company provides end-to-end solutions for medical technology partners, specializing in areas such as biosensors, surgical navigation, drug delivery, and cardiovascular systems.
For further information, visit evolutionfz.com
About Evolution Free Zone:
Evolution Free Zone is a sustainable, state-of-the-art business park located in Grecia, Costa Rica. It is specifically designed to host companies in the life sciences, medical device, and advanced manufacturing sectors, offering modern infrastructure and a strategic location to support high-value global operations.
For further information, visit procomer.com
About PROCOMER:
The Foreign Trade Promotion Agency of Costa Rica (PROCOMER) is the official institution responsible for promoting Costa Rican exports of goods and services throughout the world. It also works to attract foreign direct investment and facilitate trade, playing a crucial role in the country’s economic development and international positioning.
For further information, visit bufetedecostarica.com
About Bufete de Costa Rica:
Bufete de Costa Rica has established itself as a benchmark in the legal field, guided by a foundational commitment to professional integrity and the highest standards of excellence. The firm pairs its deep-seated experience in serving a wide array of clients with a progressive mindset, driving innovation in legal solutions and client service. Central to its philosophy is a powerful dedication to societal advancement, actively working to democratize legal understanding and equip citizens with knowledge, thereby championing a more just and informed community.
